Computer Aided Tolerance assignment

Tolerances are basic to the production of every part. This is because perfect parts cannot be produced with existing processes and machines. The determination of tolerances for the individual parts of a functional assembly is critical, but not trivial. Numerous approaches are suggested in past literature for (analytical) tolerance allocation. With the advent of total automation, more attempts are being made to computerize manual design tasks. Tolerance design, assignment and allocation can also be fully automated if the assembly function can be estimated by the computer.

In the present paper, an attempt is made to computerize tolerance assignment. A simple example of a two piece assembly, viz., a fit, is used to demonstrate the developed methodology. A feature extraction is first performed from both detail and assembly drawings. Then, probable assembly interfaces are determined using a rule based procedure. Consequently, tolerances are assigned to the basic dimensions of each feature and to the assembly interfaces using a tolerance database and user interaction. More complex analysis for tolerance allocation is also under study.     

Analytical pyrolysis as a tool for the study of plastic coals

The technique of analytical pyrolysis has been used to characterize 40 similar mid-rank western Kentucky coals of widely differing ASTM Gieseler plasticity. Certain pyrolysis/g.c. variables were shown to correlate well with both ASTM Gieseler and isothermal plasticity. Highly plastic coals were shown to exhibit certain characteristic peaks in the 450 °C pyrogram which were absent in the pyrogram of the non-plastic coals. Two coals, representing the two extremes in plasticity, were selected for further study. After extraction with solvents such as DMF the characteristic peaks were absent in the 450 °C pyrogram of the extraction residue of the highly plastic coal. These peaks were also shown to decrease with increasing severity of air oxidation of the plastic coal. This technique appears to be a useful tool for the analysis of mid-rank plastic coals and supports the view that the substances contained in the bitumen fraction of these coals are involved in the development of the plastic state.     

Acrylonitrile-based copolymers: Synthesis,characterization, and formation of ultrafiltration membranes utilized for the immobilization of proteins

Various high molecular weight copolymers of acrylonitrile and a vinyl comonomer containing an aryl amine, a pyridine, or an aliphatic hydroxyl group were synthesized via slurry polymerization techniques so as to contain from 1 to 15 mol % functional comonomer. The comonomer content was quantitated by ultraviolet absorbance, base titration of acid polymer salts, and/or relative chemical reactivity with trichloro-s-triazine. Thin films were cast from copolymer solutions, coagulated into unsupported ultrafiltration membrances, and characterized with respect to both water permeability and pore size distribution. Analysis by size exclusion chromatography of the membrane permeate of a pool of dextran fractions yielded a continuous distribution curve for membrane pore size over the range 1.5 to 70 nm. The ultrafiltration membranes were used for protein immobilization after appropriate chemical activation. The three distinct types of functional copolymers gave comparable results for α-chymotrypsin, with protein weight loadings of 6–12% and 40–65% retention of enzymatic specific activity.     

Heterogeneous structure of cis-isoprene rubber and oligodiene diisocyanate blends

The structural peculiarities of cis-1,4-isoprene rubber, oligodiene diisocyanate, and derivative of phenol–formaldehyde resin blends have been studied by WAXS and SAXS methods and electron microscopy. It has been demonstrated that the addition of modifiers and further thermal treatment under conventional curing conditions change considerably the microheterogeneous structure and morphology and contribute to the improvement of the short-range order in the rubber matrix.     

Swelling of Hot-Pressed A12O3

Fully dense aluminas, prepared by hot-pressing, were found to swell during annealing at 1600°C in air, but not during annealing in a reducing atmosphere (po₂= 10^-7 Pa). The reaction followed the relation p - po = -K log t, where p_o and p are the initial and final densities, respectively, t is the time, and AT is a constant. The rate of swelling was enhanced by MgO solute. The reduction in density resulted from the nucleation and growth of grain-boundary pores. Pore formation was attributed to the reaction of carbon and sulfur impurities at the boundaries with oxygen, which had diffused down the grain boundaries from the ambient, to form CO/CO₂ and SO₂ gas at high pressures. Preliminary results indicate that this reaction can be avoided by preannealing powders in flowing oxygen prior to hot-pressing. The consequences of internal gas-forming reactions to other processes such as high-temperature creep and sintering are also discussed.     

Segregation of Isovalent Impurity Cations at the Surfaces of MgO and CaO

Enthalpies of segregation for isovalent impurities in magnesium and calcium oxide as a function of surface concentration were calculated by using an atomistic computer simulation method. We have considered Be²⁺, Mg²⁺, Ca²⁺, Ba²⁺, and Ni²⁺, segregating to both (001) and (110) faces. The results obtained can be extrapolated to predict the behavior of other impurities including Mn²⁺, Fe²⁺, and Co²⁺, We find, for example, that Fe²⁺, Mn²⁺, Ca²⁺, Sr²⁺, and Ba²⁺ will concentrate at the (001) surface of MgO, while Ni²⁺ will be depleted. The enthalpy of segregation is found to vary substantially with coverage particularly for the larger impurities. The enthalpy becomes less negative with increasing impurity concentration due to the increasing lattice strain until the surface is nearly saturated. Then additional stabilization is obtained by restructuring of the surface layer. We predict reconstructed surfaces for both the (001) and (110) faces, which contain a high concentration of a larger impurity ion. The enthalpy of segregation shows a maximum at around 50% surface coverage implying a bimodal surface distribution of segregant. The influence of segregation on surface energy suggests two unusual effects. The (001) surface energy of the impure crystal becomes negative for surface concentrations of impurity greater than 10% Ba²⁺ or 75% Sr²⁺ in MgO. This implies a thermodynamic barrier to sintering. At high coverages of Ba²⁺ in MgO the (110) surface becomes more stable than the (001) face suggesting that facetting may occur.     

The aggregate-mortar interface

The aggregate-mortar interface is studied by scanning electron microscope and X-ray diffraction. This study confirmed that calcium hydroxide and ettringite are formed by a “through-solution” mechanism in this zone. The thickness of the transition phase depends on the size and shape of the sand particles. These originate their own surface effects which interfere with those caused by the large aggregate.     

45 GHz self-pulsation with narrow linewidth in quantum dot Fabry-Perot semiconductor lasers at 1.5 /spl mu/m

Self-pulsation at 45 GHz repetition frequency has been demonstrated in 1.5 /spl mu/m monolithic single-section quantum dot Fabry-Perot semiconductor lasers without saturable absorber. The mode-beating exhibits a narrow linewidth below 100 kHz, demonstrating high phase correlation between these modes. Such modelocked lasers open ways to low timing-jitter components for clock recovery or millimetre-wave generation in wireless transmission applications.     

Semiconductor-insulator structures in the phototargets of vidicons sensitive in the middle infrared region of the spectrum

The kinetics of electronic processes in vidicon phototargets based on semiconductor-insulator structures with a narrow-gap semiconductor is considered taking into account charge drain in the insulator layer and relaxation of the nonequilibrium depletion region in the semiconductor layer. The integration time, threshold sensitivity, and resolution at various intensities of incident radiation are estimated.